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NISHIDA IsamuGraduate School of Engineering / Department of Mechanical EngineeringAssociate Professor
Research activity information
■ Award- Nov. 2022 The 19th International Machine Tool Engineers’ Conference IMEC2022 Excellent Poster Award
- Dec. 2020 一般財団法人FA財団論文賞
- Jul. 2020 ASME International Symposium on Flexible Automation 2020, ASME International Symposium on Flexible Automation 2020 Young Investigator Award in Flexible Automation
- Mar. 2020 一般社団法人日本機械学会, 一般社団法人日本機械学会生産システム部門学術業績賞
- Mar. 2020 公益社団法人精密工学会, 公益社団法人精密工学会研究奨励賞
- Jun. 2019 一般社団法人型技術協会, 一般社団法人型技術協会奨励賞, NCプログラムの自動生成と加工時間予測で実現する製品形状に応じた工作機械の割当てJapan society
- May 2019 公益財団法人マザック財団, 公益財団法人マザック財団優秀論文賞, Automatic Determination of Cutting Conditions for NC Program Generation by Reusing Machining Case Data based on Geometric Properties of Removal VolumeOthers
- Apr. 2019 The Japan Society of Mechanical Engineers, JSME Medal for Outstanding Paper, Time Domain Coupled Simulation of Machine Tool Dynamic Behavior and Cutting Force based on Voxel Simulator of Machining OperationOfficial journal
- May 2018 公益財団法人マザック財団, 公益財団法人マザック財団優秀論文賞, ボクセルモデルを用いた切削シミュレーションにおける微小時間および微小空間解析の高速処理手法Others
- Sep. 2016 日本機械学会 RC272, 日本機械学会RC272産学連携による若手育成プログラムCIA4YI2016 最優秀賞, 産学連携による若手育成プログラムCIA4YI2016Others
- Jun. 2012 日本人間工学会, 2011年度日本人間工学会研究奨励賞, 拮抗筋および二関節筋を考慮した下肢筋力の推定手法 -垂直跳びにおける下肢筋力の推定-Official journal
- Mar. 2010 日本機械学会, 2009年度日本機械学会三浦賞, 二関節筋を考慮した筋骨格モデルを用いた人体の運動解析に関する研究Others
- Corresponding, Japan Society of Mechanical Engineers, Feb. 2024, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 18(4) (4), JAMDSM0039 - JAMDSM0039Scientific journal
- Japan Society of Mechanical Engineers, 2024, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 18(4) (4), JAMDSM0037 - JAMDSM0037Scientific journal
- Japan Society of Mechanical Engineers, 2024, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 18(4) (4), JAMDSM0038 - JAMDSM0038Scientific journal
- In this study, we developed a method for automatically generating computer-aided design (CAD) models of injection molding dies. The method only required 3D CAD models of products in the Standard Triangulated Language (STL) format as the input information. We also developed a system for automatically generating numerical control (NC) programs by automating the system process planning necessary for machining the injection molding dies. The method generated CAD models of the injection molding dies by dividing the STL files of the products into triangular meshes on a specified split plane. For injection molding dies with several free curved surfaces, we acquired the tool positions of a ball end mill (as approximated by a spherical shape) and flat drill (as approximated by a cylindrical shape) from the geometrical relationships of the triangles constituting the CAD model. We generated a CAD model of an injection molding die using the proposed method with respect to the CAD model of a product shape to verify the validity of the developed system. Then, we machined the product based on the NC programs and tool position. In addition, we injection molded a product with a machined die to mold it into its original product shape.Lead, Fuji Technology Press Ltd., Nov. 2023, International Journal of Automation Technology, 17(6) (6), 619 - 626, English[Refereed]Scientific journal
- Japan Society of Mechanical Engineers, May 2023, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 17(3) (3), JAMDSM0035 - JAMDSM0035, English[Refereed]Scientific journal
- This study proposes a method for automating the determination of assembly order by automating the derivation of the necessary connection relationships between the parts. The proposed method minimizes the information required for the initial conditions and automatically determines the feasible assembly orders. As a general rule, based on the assumption that the assembly order for a product is the reverse of the disassembly order, once the disassembly order is derived based on the 3D CAD model and the connection relationships between the parts, the assembly order can be determined. Until now, however, the relationships between the parts are decided manually by the attendant engineers, thus, hindering the full automation of the determination of the assembly order. To achieve full automation realistically, the connection relationships between the parts should be derived automatically from the 3D CAD model, for which this study proposes an efficient method. The components were extracted from the 3D CAD model, and the bolts were identified. The connection relationships between the parts were derived from the interference conditions determined while moving each part minutely. An association chart diagram was created from the obtained connection relationships, from which multiple assembly order candidates could be derived.Fuji Technology Press Ltd., Mar. 2023, International Journal of Automation Technology, 17(2) (2), 167 - 175[Refereed]Scientific journal
- Japan Society of Mechanical Engineers, 2023, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 17(2) (2), JAMDSM0025 - JAMDSM0025Scientific journal
- Lead, Japan Society of Mechanical Engineers, 2022, Transactions of the JSME (in Japanese), 88(914) (914), 22 - 00208[Refereed]Scientific journal
- A method for extracting the machining region from a 3D CAD model in Standard Triangulated Language (STL) format and automatically generating a tool path is proposed. First, a method is proposed for extracting the machining region and obtaining the geometrical features such as a convex or concave shape from only the 3D CAD model in STL format. The STL format uses only triangular mesh data and drops all information, which is necessary for extracting the removal volume for the machining and geometrical characteristics. Furthermore, the triangular mesh size is non-uniform. A contour line model is proposed in which the product model is minutely divided on the plane along any one axial direction and is represented by points at intervals below the indicated resolution obtained from the contour line of the cross section of the product. Subsequently, a method is proposed to determine the machining conditions for each extracted machining region and automatically generate a tool path according to the geometrical features of the machining region obtained. A machining experiment was conducted to validate the effectiveness of the proposed method. As a result of the machining experiment, it was confirmed that the tool path automatically generated from the 3D CAD model in STL format can be machined without any problems and with a practical level of accuracy.Lead, Fuji Technology Press Ltd., Mar. 2021, International Journal of Automation Technology, 15(2) (2), 149 - 157[Refereed]Scientific journal
- American Society of Mechanical Engineers, 2021, Proceedings of the ASME 2021 16th International Manufacturing Science and Engineering Conference, MSEC 2021, 1, EnglishInternational conference proceedings
- Japan Society of Mechanical Engineers, 2021, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 15(6) (6), JAMDSM0077 - JAMDSM0077[Refereed]Scientific journal
- A method to calculate tool path uniquely for roughing using a flat drill is proposed. A flat drill is a drill with a flat tip. Unlike a square end mill, it cannot feed a tool laterally, but it is suitable for machining to feed a tool longitudinally. The advantage offered by the flat drill is expected to reduce machining troubles, such as tool breakages and chatter vibration, owing to the axial sturdiness of the tool. Furthermore, it can be used to machine lapped holes that cannot be machined with a normal drill owing to its flat tip. Hence, roughing using a flat drill by drilling multiple holes at constant intervals is proposed herein. Furthermore, in this method, a tool path for semi-finishing is generated only on the remaining region. A cutting experiment is conducted to validate the effectiveness of the proposed method. The result of the cutting experiment confirmed the effectiveness of the proposed method based on the machining time and the productivity of machining multiple products simultaneously.Lead, Fuji Technology Press Ltd., Nov. 2020, International Journal of Automation Technology, 14(6) (6), 1036 - 1044[Refereed]Scientific journal
- Japan Society for Precision Engineering, Sep. 2020, Journal of the Japan Society for Precision Engineering, 86(9) (9), 708 - 713[Refereed]Scientific journal
- Japan Society of Mechanical Engineers, Jul. 2020, Transactions of the JSME (in Japanese), 86(887) (887), 20 - 00153[Refereed]Scientific journal
- Jun. 2020, International Journal of Automation Technology, 14(3) (3), 459 - 466, EnglishMachining time reduction by tool path modification to eliminate air cutting motion for end milling operation[Refereed]Scientific journal
- American Society of Mechanical Engineers, 2020, JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing, LEMP 2020, EnglishInternational conference proceedings
- American Society of Mechanical Engineers, 2020, JSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing, LEMP 2020, EnglishInternational conference proceedings
- American Society of Mechanical Engineers (ASME), 2020, 2020 International Symposium on Flexible Automation, ISFA 2020, EnglishInternational conference proceedings
- Japan Society of Mechanical Engineers, 2020, Transactions of the JSME (in Japanese), 86(892) (892), 20 - 00185Scientific journal
- Corresponding, Japan Society of Mechanical Engineers, 2020, Mechanical Engineering Journal, 7(3) (3), 20 - 00023, English[Refereed]Scientific journal
- Jan. 2020, Precision Engineering, 61, 103 - 109[Refereed]Scientific journal
- Lead, Jan. 2020, International Journal of Automation Technology, 14(1) (1), EnglishProposal of contour line model for high-speed end milling simulation[Refereed]Scientific journal
- Sep. 2019, International Journal of Automation Technology, 13(5) (5), 700 - 707, EnglishMachine tool assignment realized by automated NC program generation and machining time prediction[Refereed]Scientific journal
- Lead, Aug. 2019, International Journal of Automation Technology, 13(6) (6), 825 - 833, EnglishAutomated process planning system for end-milling operation considering geometric dimensioning and tolerancing (GD&T)[Refereed]Scientific journal
- Jun. 2019, Mechanical Engineering Journal, 6(4) (4), English[Refereed]Scientific journal
- Feb. 2019, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 13(1) (1), English[Refereed]Scientific journal
- Springer Verlag, 2019, Advances in Intelligent Systems and Computing, 780, 472 - 482, EnglishInternational conference proceedings
- 2019, ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019, 2[Refereed]International conference proceedings
- THE INSTITUTE OF SYSTEMS, CONTROL AND INFORMATION ENGINEERS (ISCIE), 2019, Transactions of the Institute of Systems, Control and Information Engineers, 32(5) (5), 212 - 217, Japanese
According to the change of manufacturing style from mass production to customized production, it is important to manage the process plan and to control the machining quality of products. On machine measurement (OMM) has an advantage that it eliminates the operations of remove and reattachment of the workpiece and eliminates the positioning error at the reattachment. The contact measurement using a touch probe is one of the OMM. However, this measurement requires decision of measuring points and paths in order to conduct the measurement using touch probe. Currently, measuring paths of the touch probe is generated by an operator who can recognize the shape of the workpiece, determine the measuring regions and the measuring points. The objective of this study is automatically generation of the NC program to instruct OMM using a touch probe. This study realizes automatically generation of the NC program to instruct OMM by focusing on recognition of the geometrical property of the product shape based on the removal volume and determination of the measuring points and paths.
[Refereed] - The Japan Society for Precision Engineering, 2019, Proceedings of JSPE Semestrial Meeting, 2019(0) (0), 191 - 192, Japanese
スクエアエンドミル加工の実験から,工具刃先に作用する切削エネルギの累積値と工具逃げ面の摩耗量との間に線形関係があることが明らかとなった。この関係を利用して,切削シミュレーションを行って切削エネルギの累積値を計算することで,加工中の切削状態の変化に依らず工具摩耗量の予測が可能であることを示す。また,実加工において測定した摩耗量の変化と予測した摩耗量の変化とを比較することで本手法の有効性を確認した。
[Refereed] - 公益社団法人 精密工学会, 2019, 精密工学会学術講演会講演論文集, 2019(0) (0), 719 - 720, Japanese
グラインダ作業は熟練作業者の経験や勘に頼る加工工程で,加工条件と加工形状の関係が不明で自動化が難しい作業である.本研究では産業用ロボットによるグラインダ作業の自動化を目的として,グラインダの送り速度,押し付け力といった作業動作から加工形状を予測するシミュレータを開発した.シミュレータはPrestonの法則を用いて局所的な除去体積を計算しており,加工形状の予測結果が測定結果と一致することを確認した.
[Refereed] - 2019, Journal of Advanced Mechanical Design, Systems and Manufacturing, 13(3) (3), English[Refereed]Scientific journal
- 2019, International Journal of Automation Technology, 13(5) (5), 583 - 592[Refereed]Scientific journal
- Jan. 2019, 精密工学会誌, 85(1) (1), 91 - 97, Japanese工具系の弾性変形に起因する加工誤差の予測結果に基づく加工誤差補正[Refereed]Scientific journal
- Jan. 2019, Mechanical Engineering Journal, 6(1) (1), English[Refereed]Scientific journal
- Dec. 2018, International Journal of Automation Technology, 12(6) (6), EnglishCustomized End Milling Operation of Dental Artificial Crown without CAM Operation[Refereed]Scientific journal
- Oct. 2018, 日本機械学会論文集, 84(866) (866), Japanese[Refereed]Scientific journal
- Jul. 2018, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 12(4) (4), English[Refereed]Scientific journal
- Feb. 2018, 精密工学会誌, 84(6) (6), 572 - 577, Japanese工具系の弾性変形を考慮したボクセルモデルによるエンドミル加工シミュレーション[Refereed]Scientific journal
- Feb. 2018, 精密工学会誌, 84(2) (2), Japaneseボクセルモデルを用いた切削シミュレーションにおける微小時間および微小空間解析の高速処理手法[Refereed]Scientific journal
- 2018, Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering, 84(6) (6), 572 - 577[Refereed]Scientific journal
- 2018, ASME 2018 13th International Manufacturing Science and Engineering Conference, MSEC 2018, 4[Refereed]International conference proceedings
- 2018, ASME 2018 13th International Manufacturing Science and Engineering Conference, MSEC 2018, 4[Refereed]International conference proceedings
- 2018, Procedia CIRP, 77, 22 - 25[Refereed]International conference proceedings
- 2018, Procedia CIRP, 77, 574 - 577[Refereed]International conference proceedings
- 2018, Proceedings of 2018 ISFA - 2018 International Symposium on Flexible AutomationAutomatic process planning system for end-milling operation reflecting cam operator’s intention[Refereed]International conference proceedings
- 2018, Proceedings of 2018 ISFA - 2018 International Symposium on Flexible AutomationAutomation of on-machine measurement based on 3D CAD model of product[Refereed]International conference proceedings
- 2018, Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering, 84(2) (2), 175 - 181[Refereed]Scientific journal
- The Japan Society of Mechanical Engineers, 2018, The Proceedings of Manufacturing Systems Division Conference, 2018(0) (0), 511 - 511, Japanese
In this study, an automatic process planning system for milling operation is proposed, in which user's intention for process planning is considered. First, our new process planning system stores the geometrical properties of the selected machining region when a user decides the machining sequence. After storing the geometrical properties, the appropriate machining sequence can be automatically selected by referring geometrical properties of the machining region. User's intention, which is involved implicitly in the stored geometrical properties of the machining region, can be applied to decide machining sequence. A case study was conducted to show the effectiveness of our new proposed process planning system. In the case study, user-specific machining sequences were automatically determined based on the implicit relation among the geometrical properties of the machining region and the individual user's intention.
[Refereed] - The Japan Society of Mechanical Engineers, 2018, The Proceedings of Conference of Kansai Branch, 2018(0) (0), 517 - 517, Japanese
In this study, autonomous end milling system for manufacturing custom-made dental prostheses was developed. This system can decide suitable machining orientation of dental prostheses to minimize unmachined volume automatically, and can prevent tool breakage by tool feed rate control based on the predicted cutting forces in end milling operation.
[Refereed] - The Japan Society of Mechanical Engineers, 2018, The Proceedings of Conference of Kansai Branch, 2018(0) (0), 509 - 509, Japanese
This paper describes an automation system to realize autonomous sheet metal bending operation by industrial robot. This system can derive bending sequences using topological information in a CAD model of a sheet metal product, and can generate operation paths to control an industrial robot in consideration of its positions and configurations.
[Refereed] - The Japan Society of Mechanical Engineers, 2018, The Proceedings of Mechanical Engineering Congress, Japan, 2018(0) (0), S1310002, Japanese
Since motion accuracy of 5-axis machining centers directly influences the geometrical accuracy of the machined workpieces, accuracy enhancement of the 5-axis machining centers is strongly demanded. In order to improve the geometrical accuracy during the machining by a 5-axis machining centers, a method that modifies the CL-data based on the tracking errors normal to the machined surface at each command point has been proposed. In this study, the proposed method is applied to simultaneous 5-axis controlled machining to improve the motion accuracy. A normal vector calculation method for the simultaneous 5-axis controlled motion is newly proposed, and the compensation method is applied to the turbine blade machining by 5-axis controlled motions. Measurement tests of the cutting motion for the blade shape machining by a ball-end mill are carried out with the different control mode of the controller. The CL-data for machining tool path is also modified based on the calculated trajectory of the tool center point. Experimental results show that the feed speed and machining accuracy significantly depend on the control mode, and that the shape accuracy can be improved by applying the proposed compensation method without any decreasing of the motion speed.
[Refereed] - The Japan Society of Mechanical Engineers, 2018, Transactions of the JSME (in Japanese), 84(857) (857), 17 - 00433-17-00433, Japanese
This study aims to develop a monitoring system, which can automatically detect tool wear in end-milling operation. A feature of this system is the utilization of the predicted cutting torque for detecting the difference between normal and cutting trouble. The cutting torque predicted by a cutting force simulator is compared with the cutting torque measured and evaluated from the driving torque of a spindle motor. Because the dynamic change of the cutting torque can be predicted by the cutting force simulator as the reference cutting torque, it is possible to detect cutting trouble correctly without disturbance arise from the changes of the cutting conditions and the machining form at every moment. In the cutting simulator, this study uses the workpiece voxel model in order to calculate the uncut chip thickness for the estimation of the cutting force. For the tool wear detection, 200 % increase of the average cutting torque is set as the threshold to detect 300 μm flank wear. In an experimental milling of a workpiece with holes using a worn square end mill, it is confirmed that the increase of the average cutting torque can be identified clearly in both of stationary and transient milling situations. It was verified that the tool flank wear could be detected correctly even in the dynamic change of milling operation.
[Refereed]Scientific journal - 2018, 日本機械学会論文集, 84(860) (860), Japanese[Refereed]Scientific journal
- A new cutting force simulator, which calculates discretely uncut chip thickness based on fully voxel representation of cutting edge and instantaneous workpiece shape, has been developed to predict cutting force for corner radius end mill. In this cutting force simulator, it is possible to detect the uncut chip thickness between the complex workpiece shape and the special cutting edge shape such as corner radius end mill. Experimental milling tests using a corner radius end mill were conducted for the verification of this cutting force simulation. Predicted milling forces have good agreement with measured milling forces.Society of Automotive Engineers of Japan, 2018, Transactions of Society of Automotive Engineers of Japan, 49(1) (1), 107 - 111, Japanese[Refereed]Scientific journal
- Dec. 2017, Journal of Manufacturing Science and Engineering (ASME), 140(2) (2), English[Refereed]Scientific journal
- Nov. 2017, Proceedings of the 9th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2017[Refereed]International conference proceedings
- Nov. 2017, Proceedings of the 9th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2017[Refereed]International conference proceedings
- Nov. 2017, Proceedings of the 9th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2017[Refereed]International conference proceedings
- May 2017, Journal of Ergonomics, 7(2) (2), English[Refereed]Scientific journal
- エンドミル加工を対象に,シミュレーションで予測できる切削トルクと主軸モータから検出できる切削トルクを比較し,加工異常を検出する方法を提案する.加工中に加工状態が変化しても切削トルクの増大割合から工具摩耗を検出できることを確認し,また切削トルク波形のモニタリング結果とシミュレーション結果の類似度の変化から工具欠損を検出できることを確認した.The Japan Society of Mechanical Engineers, 2017, The Proceedings of Manufacturing Systems Division Conference, 2017(0) (0), 309 - 309, Japanese[Refereed]
- 切削力は送り駆動系や主軸駆動系に外乱として作用し,断続切削では送り速度や主軸回転数の変動や機械の構造振動を励起するとともに,その振動で一刃当たりの送り量や切削速度が変動して切削力も変化する.本研究では主軸駆動系と送り駆動系の運動および機械の構造振動と切削力との連成シミュレーション技術を開発し,切削力により駆動系が振動し,それにより切削力が変動する現象を開発した方法で表現できることを確認した.The Japan Society for Precision Engineering, 2017, Proceedings of JSPE Semestrial Meeting, 2017(0) (0), 65 - 66, Japanese[Refereed]
- 加工中の切削力を推定し,切削力による工具の静変形を予測可能なシミュレータを開発した.このシミュレータは被削材のボクセルモデルを用いて,工具微小回転角ごとに実切込み厚さを計算して切削力を推定する.推定した切削力から工具変形および工具把持部の並進変形量を予測した.実加工による加工面とシミュレーションで予測した加工面を比較して,工具の静変形を考慮した切削加工シミュレーションの有効性を確認した.公益社団法人 精密工学会, 2017, 精密工学会学術講演会講演論文集, 2017(0) (0), 999 - 1000, Japanese[Refereed]
- 2017, PROCEEDINGS OF THE ASME 12TH INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE - 2017, VOL 3, EnglishCUTTING FORCE PREDICTION OF BALL END MILLING BASED ON FULLY VOXEL REPRESENTATION OF CUTTING EDGE AND INSTANTANEOUS WORKPIECE SHAPE[Refereed]International conference proceedings
- 2017, PROCEEDINGS OF THE ASME 12TH INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE - 2017, VOL 3, EnglishMACHINING OPERATION PROCESS PLANNING SYSTEM CONSIDERING USER STRATEGIES AND INTENTIONS[Refereed]International conference proceedings
- THE INSTITUTE OF SYSTEMS, CONTROL AND INFORMATION ENGINEERS (ISCIE), 2017, Transactions of the Institute of Systems, Control and Information Engineers, 30(3) (3), 81 - 86, Japanese
A new method of the process planning for end-milling operation considering product design constraints in this study. In our previous study, the process planning system, in which the Total Removal Volume is divided by the planes parallel with the XY, YZ or ZX planes to analyze machining sequence from top to bottom of the target product, is proposed. In this study, the process planning system, in which the Total Removal Volume is divided by all planes (including slope planes) existing on the target product, is proposed. Furthermore, the product design constraints or the designer's intention such as separate through holes which have the same central axis to be slide bearing is considered. A case study was conducted and the result showed that the proposed method can generate efficient multiple process plans for the machining operation. These multiple process plans or machining sequences are available to select adaptively the most suitable process plan or machining sequence under the several conditions such as the machine tool to be used and the product design constructions.
[Refereed]Scientific journal - The Japan Society of Mechanical Engineers, 2017, Transactions of the JSME (in Japanese), 83(856) (856), 17 - 00254-17-00254, Japanese
It is known that the cutting force excites the structural vibration of machine tool. In addition, cutting force acts on feed and spindle drive system as a force disturbance, and feed speed and spindle speed are changed. As the results, cutting force is also changed because the depth of cut and cutting speed are changed due to the machine vibration, feed and spindle speed changes. The purpose of this study is to analyze the coupled vibration between the machine tool behavior and the cutting force. In order to achieve the purpose, in this study, a coupled simulation method of the vibration of machine tool, the dynamic behaviors of feed and spindle drive systems and the cutting force is developed. Cutting force and machined surface geometry is simulated using the voxel simulator in which the workpieces is represented by voxels. Undeformed chip thickness can be calculated based on the relative position between the tool and workpieces, and the tool rotational angle at the each time step based on the voxel model. The cutting force is estimated based on the calculated undeformed chip thickness. The relative position between tool and workpiece at each time step is simulated by the feed drive system and machine tool structural models. The tool rotational angle is simulated by the spindle drive system model. The coupled simulation between the cutting force, structural vibration of machine tool and feed and spindle drive systems is carried out by applying the simulated cutting force and cutting torque as a disturbance to the feed and spindle drive systems and machine tool structure. Cutting tests and simulations are carried out with two kinds of radial depth of cut, 5 mm and 20 mm. It is confirmed that the machine tool dynamic behaviors due to the cutting force and torque which is also influenced by the machine tool behaviors can be simulated by the proposed method. It is also confirmed that the chatter vibration which is observed in case of the 20 mm depth of cut can be simulated by the proposed method.
[Refereed][Invited]Scientific journal - The Japan Society of Mechanical Engineers, 2017, Transactions of the JSME (in Japanese), 83(856) (856), 17 - 00247-17-00247, Japanese
In end milling, in order to improve machining efficiency and accuracy, instantaneous rigid force model is widely used to predict cutting force and improve cutting conditions. The instantaneous rigid force model is well known as the practically simple model to predict cutting force. However this model requires the six parameters called cutting coefficients which have to be determined by the experimental milling operation. So several experimental milling operations are needed before cutting force prediction. In this study, a new instantaneous rigid force model based on oblique cutting is proposed. In this force model, the end milling process is modeled using the oblique cutting model. Therefore, cutting force prediction can be realized using only the one parameter such as shear angle instead of the six parameters such as cutting coefficients required for a conventional instantaneous rigid force model. The shear angle can be determined from tangential milling force or milling torque. And this force model is easier to apply for practical cutting force prediction, because time and effort to determine the parameter(s) before cutting force prediction. The validation of this force model compared with the conventional force model is performed. As the result, cutting forces predicted by the proposed force model has good agreement with the measured cutting forces. Also, the proposed force model has good performance in a wide range of cutting conditions compared with the conventional force model.
[Refereed]Scientific journal - Nov. 2016, 型技術ワークショップ2016 in なにわ講演論文, 46 - 47, Japanese被削材のボクセルモデルによるボールエンドミルの工具姿勢変化を考慮した5軸加工の切削力シミュレーションResearch society
- Nov. 2016, 第17回国際工作機械技術者会議論文集, 116 - 117, JapaneseCAM-CNC統合による革新的な知能化工作機械の開発Research society
- 砥粒加工学会, Aug. 2016, 2016年度砥粒加工学会学術講演会(ABTEC2016)講演論文集, A03 - A03, Japanese切削トルクの予測結果と実測結果の比較に基づく加工異常検出システムの提案[Refereed]Research society
- Jul. 2016, 精密工学会2016年度関西地方定期学術講演会講演論文集, 32 - 33, Japanese被削材のボクセルモデル表現によるボールエンドミル加工の切削力推定[Refereed]Research society
- Jul. 2016, 精密工学会2016年度関西地方定期学術講演会講演論文集, 34 - 35, Japanese歯科補綴物の一貫加工システムの開発[Refereed]Research society
- The Japan Society of Mechanical Engineers, Jul. 2016, 日本機械学会, 82(840) (840), 1600006 - 1600006, Japanese
For several decades, factory automation or unmanned factory productivity has been progressed to realize much higher productivity in manufacturing. However, human centered manufacturing system is getting attention to realize much more flexibility for manufacturing of wide product variety and volume. So it is necessary to provide the safe and efficient environment to workers considering their own physical properties. This study investigated a mechanism of muscle fatigue and proposed a muscular fatigue model to evaluate muscle fatigue progress under several muscular force patterns. Previous studies have already proposed a muscular fatigue model. However, these previous studies discussed about the condition of maximum voluntary contraction. The new point of this study is considering several muscular force patterns including muscle recovery progress. This study proposed the method to estimate the endurance times for keeping constant forces considering the physical characteristics. This study also proposed the method to estimate the iteration numbers for keeping constant forces with interval. To validate the effectiveness of the proposed method, experimental verifications were conducted. The experimental results had a good agreement with the evaluation of muscle fatigue progress using the proposed method although it is necessary to consider the method to raise the precision of determining the physical parameters and the method to decrease the dispersion of experiments derived from the subjective judgement of participants. Success of resolving these issues will provide ergonomically safe and efficient working environments considering the physical properties of each worker.
[Refereed]Scientific journal - Mar. 2016, Journal of Ergonomics, 6(2) (2), 100158 - 1000158, English[Refereed]Scientific journal
- 2016, 2016 INTERNATIONAL SYMPOSIUM ON FLEXIBLE AUTOMATION (ISFA), 2016(ISFA) (ISFA), 352 - 355, English[Refereed]International conference proceedings
- The Japan Society of Mechanical Engineers, 2016, The Proceedings of Mechanical Engineering Congress, Japan, 2016(0) (0), S1320203 - S1320203, Japanese
A new methodology to revise cutting conditions for machining operation planning has been developed in this study. In order to automate machining operation planning, reuse of cutting conditions in the past machining operations was proposed in our previous study. However, assessment and revision of cutting conditions are required to apply for the objective machining operation from the reference machining operation. For the assessment of cutting conditions, an acceptable area to select cutting conditions (AACC) is calculated. The AACC can be calculated under several limitations such as spindle power and maximum feed speed of machine tools, torsional and bending strength of cutting tools and so on. In the case that the reference cutting condition stays in the AACC, the reference cutting condition can be applied for the objective machining operation without any revision. In the case that the reference cutting condition stays out the AACC, the reference cutting condition should be revised to adapt for the objective machining operation. In our study, a methodology, which revises cutting conditions under keeping productivity, surface roughness (cusp height) and tool life, was proposed. In this report, an expanded methodology to revise cutting conditions by qualified relaxation of machining requirements is proposed to achieve wide range adaptation of the reference cutting conditions to the objective machining operation.
[Refereed]Research society - The Japan Society of Mechanical Engineers, 2016, The Proceedings of The Manufacturing & Machine Tool Conference, 2016(0) (0), D18 - 206, Japanese
Instantaneous cutting force model is widely used for the cutting force prediction for end milling operation. However this model is required to prepare 6 parameters called cutting coefficients which can be determined from experimentally measured cutting forces. In this study, a new end-milling force prediction method based on oblique cutting model is proposed. This method can predict cutting force using only the experimentally predetermined shear angle instead of 6 cutting coefficients required for a conventional instantaneous cutting force model. This method is easier to apply for practical cutting force prediction, because it is easier to predetermine shear angle than 6 cutting coefficients.
Research society - 2016, ADVANCES IN PHYSICAL ERGONOMICS AND HUMAN FACTORS, 489, 515 - 525, English[Refereed]International conference proceedings
- Jan. 2012, 日本人間工学会, 48(2) (2), 62 - 69, JapaneseEstimation method of muscle forces of lower limb considering the role of antagonistic muscles and biarticular muscles –Estimation of muscle forces of lower limb during 3-dimensional jogging–[Refereed]Scientific journal
- Sep. 2011, 日本人間工学会, 47(6) (6), 244 - 251, JapaneseEstimation Method of Muscle Forces of Lower Limb Considering the Role of Antagonistic Muscles and Biarticular Muscles -Estimation of Muscle Forces of Lower Limb during Vertical Jumping-[Refereed]Scientific journal
- Jun. 2011, Biomechanics in Sports, 11(2) (2), 547 - 550, EnglishEstimation of Ground Reaction Forces during Walking[Refereed]Scientific journal
- 2011, 5TH ASIA-PACIFIC CONGRESS ON SPORTS TECHNOLOGY (APCST), 13, 338 - 343, English[Refereed]International conference proceedings
- The analysis and clarification of man's physical properties are very important in the field of sport and welfare engineering. The results of these analysis and clarification contribute to the improvement of physical ability, the prevention of injury in sports, the effective rehabilitation and the evaluation of dynamic load in daily life. The solid body link model, which has been used for the analysis on human body performance, can estimate the force and torque which acts on each joint from the recorded human motion. However, the muscle functionality is not considered in the solid body link model. In order to evaluate the muscular power during human motion, the human musculo-skeletal model considering bi-articular muscle function is required. In this study, the basic two dimensional musculo-skeletal model of man's lower limb was constructed and the muscular power of each effective muscle was estimated from the recorded human motion. The lower limbs muscular power in vertical jump is estimated to verify the musculo-skeltal model constructed.The Japan Society of Mechanical Engineers, 2008, The Proceedings of Joint Symposium: Symposium on Sports Engineering, Symposium on Human Dynamics, 2008, 335 - 340, Japanese
- B9 Proposal of muscular fatigue model to evaluate muscle fatigue progress under several muscular force patternsFor several decades, factory automation or unmanned factory productivity has been progressed to realize much higher productivity in manufacturing. However, human centered manufacturing system is getting attention to realize much more flexibility for manufacturing of wide product variety and volume. In this study, a mechanism of muscle fatigue is investigated, and a muscular fatigue model to evaluate muscle fatigue progress under several muscular force patterns is proposed. Furthermore, the endurance time for keeping constant force by the participant is estimated considering physical characteristics of the participant. In order to show the effectiveness of the proposed method, experimental verifications were conducted. The experimental results had a good agreement with the evaluation of muscle fatigue progress using the proposed method. The proposed model contributes to evaluate the ergonomic working environments and the comfortable working motions.The Japan Society of Mechanical Engineers, 30 Oct. 2011, Symposium on sports and human dynamics, 2011, 298 - 302, Japanese
- B33 A study on the starting techniques at the clearance from blocks on crouch startIn the sprint, the sprinters are required to use starting blocks at the crouch start. Therefore, it is important to clarify the technique of block clearance in order to improve sprint performance. The purpose of this study is to examine the technique of block clearance from joint torque and joint power in lower extremity applied to the starting blocks by sprinters. From starting blocks, six sprinters did the "starting dash" as is done in a sprint running race, and the forces applied to the right and left starting block were measured by with the force plates (1kHz). And, the block clearance movement was recorded by Hi-speed camera (250Hz). The results can be summarized as follows. There were two different patterns about the joint torque and power applied to the rear block. The type of pushing the rear block was presumed to have exhibited the extension torque and power at the hip and ankle of the rear leg. On the other hand, the type of pulling the rear leg from the rear block was presumed to have exhibited the flexion torque at the hip and the extension torque and power at the knee and ankle of the rear leg.The Japan Society of Mechanical Engineers, 30 Oct. 2011, Symposium on sports and human dynamics, 2011, 412 - 417, Japanese
- B11 Validation of muscle forces during standing long jumping estimated by a musculoskeletal model considering antagonistic muscles and biarticular musclesEstimation of muscle forces during human motions is important in the fields of sport, ergonomics and bioengineering in order to improve sport techniques, rehabilitation procedures, product designs and work environments, and so on. In general, in the musculoskeletal models that have been developed, the functions of antagonistic muscles and biarticular muscles are not considered to estimate muscle forces. In this study, a musculoskeletal model that considered the functions of the antagonistic muscles and biarticular muscles was investigated. In this model, muscles acting across the hip, knee and ankle joints were treated simultaneously. Furthermore, in this study, standing long jump as dynamic motion was conducted to validate the proposed model to estimate muscle forces. Surface electromyograms (EMGs) of tibialis anterior, gastrocnemius, soleus, rectus femoris, vastus lateralis, semimembranosus, biceps femoris and short head and gluteus maximus were measured to compare with the estimated muscle forces. The experimental results showed that the muscle forces estimated by the proposed method had a good agreement with the EMGs of muscles.The Japan Society of Mechanical Engineers, 30 Oct. 2011, Symposium on sports and human dynamics, 2011, 309 - 314, Japanese
- 2010, ENGINEERING OF SPORT 8: ENGINEERING EMOTION - 8TH CONFERENCE OF THE INTERNATIONAL SPORTS ENGINEERING ASSOCIATION (ISEA), 2(2) (2), 3463 - 3463, EnglishSummary international conference
- 8th International Conference on Virtual Machining Process Technology, Apr. 2019, English, CIRP, Vancouver, International conferenceInfluence of Non-linear Friction Characteristics of Linear Guide and Ball Screw in Milling OperationOral presentation
- 型技術者会議2019, 2019, Japanese, Domestic conference切削シミュレータを統合したエンドミル加工用CAMの開発Oral presentation
- 14th International Manufacturing Science and Engineering Conference, 2019, English, International conferenceAutomated measuring planning for on-machinine measurement and re-machining processOral presentation
- the ASME 2018 Manufacturing Science and Engineering Conference, Jun. 2018, English, ASME, Colleage Station, International conferenceEnhancement of Motion Accuracy for Cone-frustum Cutting Motion by Modified NC ProgramOral presentation
- 第18回国際工作機械技術者会議, 2018, Japanese, Domestic conference熟練者のノウハウを反映した工具経路自動生成Poster presentation
- 日本機械学会2018年度年次大会, 2018, Japanese, Domestic conference作業設計を考慮したエンドミル加工用自動工程設計システム(工具交換回数を最小化する工程設計)Oral presentation
- 日本機械学会生産システム部門研究発表講演会, 2018, Japanese, Domestic conference機械加工用自動工程設計におけるユーザの意図を反映した工程案の導出Oral presentation
- 精密工学会第25回学生会員卒業研究発表講演会, 2018, Japanese, Domestic conference機械加工部品の設計情報を利用した機上計測の自動化Oral presentation
- 日本機械学会関西支部第93期定時総会講演会, 2018, Japanese, Domestic conferenceロボットによる板金曲げ加工の自律作業を実現する曲げ順序計画および動作経路生成の自動化Oral presentation
- 日本機械学会関西支部2017年度学生員卒業研究発表講演会, 2018, Japanese, Domestic conferenceボールエンドミル先端部の切削抵抗を考慮した切削力シミュレーションOral presentation
- 精密工学会2018年度秋季大会学術講演会, 2018, Japanese, Domestic conferenceエンドミル加工における工具系の弾性変形の予測結果に基づく加工誤差補正法Poster presentation
- 13th International Manufacturing Science and Engineering Conference, 2018, English, International conferenceVoxel based cutting force simulation of ball end milling considering cutting edge around ceter webOral presentation
- 8th CIRP Conference on High Performance Cutting, 2018, English, International conferenceVirtual milling force monitoring method based on in-process milling force prediction model to eliminate predetermination of cutting coefficientsOral presentation
- 17th International Conference on Precision Engineering, 2018, English, International conferenceTool chipping detection based on spindle motor torque distortion in end-millingOral presentation
- 型技術ワークショップ2018 in ふくい, 2018, Japanese, Domestic conferenceNCプログラムの自動生成と加工時間予測で実現する製品形状に応じた工作機械の割当てOral presentation
- 9th International Conference on Applied Human Factors and Ergonomics, 2018, English, International conferenceMuscle force prediction method considering the role of antagonistic muscleOral presentation
- 8th CIRP Conference on High Performance Cutting, 2018, English, International conferenceCutting Force and Finish Surface Simulation of End Milling Operation in Consideration of Static Tool Deflection by Using Voxel ModelOral presentation
- 日本機械学会関西支部第93期定時総会講演会, 2018, Japanese, Domestic conferenceCAM操作を必要としない歯科補綴物の自律加工Oral presentation
- 2018 International Symposium on Flexible Automation, 2018, English, International conferenceAutomation of on-machine measurement based on 3D CAD model of productOral presentation
- 2018 International Symposium on Flexible Automation, 2018, English, International conferenceAutomatic process planning system for end-milling operation reflecting CAM operator’s intentnionOral presentation
- 9th International Conference on Leading Edge Manufacturing in 21st Century (LEM21), Nov. 2017, English, JSME, 広島市, International conferenceDetermination of Cutting Conditions for NC Program Generation by Reusing Machining Case Data based on Removal Volume FeatureOral presentation
- 9th International Conference on Leading Edge Manufacturing in 21st Century (LEM21), Nov. 2017, English, JSME, Hiroshima, International conferenceCoupled Simulation between Machine Tool Behavior and Cutting Force using Voxel SimulatorOral presentation
- 9th International Conference on Leading Edge Manufacturing in 21st Century (LEM21), Nov. 2017, English, JSME, 広島市, International conferenceA revised instantaneous rigid force model for end-milling operation to eliminate predetermination of cutting coefficientsOral presentation
- 2017年度精密工学会秋季大会学術講演会, Sep. 2017, Japanese, 豊中市, Domestic conferenceボクセルモデルを用いた切削力シミュレータによる工作機械の動的挙動と切削力の時間領域連成シミュレーションOral presentation
- 日本機械学会シンポジウム:スポーツ工学・ヒューマンダイナミクス2017, 2017, Japanese, Domestic conference冗長筋群を考慮した筋骨格モデルによる筋力推定Oral presentation
- 自動車技術会2017年春季大会学術講演会, 2017, Japanese, Domestic conference工具切れ刃形状および被削材形状のボクセルモデルによるラジアスエンドミルの切削力シミュレーションOral presentation
- 精密工学会2017年度秋季大会学術講演会, 2017, Japanese, Domestic conference工具の静変形を考慮したエンドミル加工の切削加工シミュレーションOral presentation
- 密工学会2017年度関西地方定期学術講演会, 2017, Japanese, Domestic conferenceロボットによる板金曲げ加工のための工程設計および作業設計の自動化Poster presentation
- 密工学会2017年度関西地方定期学術講演会, 2017, Japanese, Domestic conferenceユーザの戦略や意図を考慮した機械加工用工程設計支援システムの開発Poster presentation
- 密工学会2017年度関西地方定期学術講演会, 2017, Japanese, Domestic conferenceスクエアエンドミル加工における工具摩耗予測手法Poster presentation
- 日本機械学会生産システム部門研究発表講演会2017, 2017, Japanese, Domestic conferenceエンドミル加工における切削トルクの予測結果と実測結果の定量比較による加工異常検出Oral presentation
- ASME 2017 12th International Manufacturing Science and Engineering Conference, 2017, English, International conferenceMachining operation process planning system considering user strategies and intentionsOral presentation
- ASME 2017 12th International Manufacturing Science and Engineering Conference, 2017, English, International conferenceCutting force prediction of ball end milling based on fully voxel representation of cutting edge and instantaneous workpiece shapeOral presentation
- 型技術ワークショップ2017 in 岡山, 2017, Japanese, Domestic conferenceCAM-CNC統合による革新的な工作機械の知能化 –試作版の実装と評価-Oral presentation
- 精密工学会2016年度関西地方定期学術講演会, 2016, Japanese, Domestic conference被削材のボクセルモデル表現によるボールエンドミル加工の切削力推定Poster presentation
- 型技術ワークショップ2016 in なにわ, 2016, Japanese, Domestic conference被削材のボクセルモデルによるボールエンドミルの工具姿勢変化を考慮した5軸加工の切削力シミュレーションOral presentation
- 2016年度砥粒加工学会学術講演会, 2016, Japanese, Domestic conference切削トルクの予測結果と実測結果の比較に基づく加工異常検出システムの提案Oral presentation
- 日本機械学会シンポジウム:スポーツアンド・ヒューマンダイナミクス2016, 2016, Japanese, Domestic conference疾走時の地面反力の推定に関する研究Oral presentation
- 精密工学会2016年度関西地方定期学術講演会, 2016, Japanese, Domestic conference歯科補綴物の一貫加工システムの開発Poster presentation
- 日本機械学会第11回生産加工・工作機械部門講演会, 2016, Japanese, Domestic conference傾斜切削理論に基づくエンドミル加工の切削力予測モデルの提案Oral presentation
- 日本機械学会2016年度年次大会, 2016, Japanese, Domestic conference加工事例を参照する作業設計における切削条件の適応的修正法(第2報:制約条件緩和による切削条件修正法の拡張)Oral presentation
- 2016 International Symposium on Flexible Automation, 2016, English, International conferenceProcess Planning System of 5-Axis Machining Center Considering Constraint ConditionOral presentation
- 第17回国際工作機械技術者会議, 2016, Japanese, Domestic conferenceCAM-CNC統合による革新的な知能化工作機械の開発Poster presentation
- 型技術ワークショップ2016 in なにわ, 2016, Japanese, Domestic conferenceCAM-CNC統合による革新的な工作機械の知能化 -切削力の予測結果に基づく適応制御-Oral presentation
- 日本機械学会シンポジウム:スポーツアンド・ヒューマンダイナミクス2011, 2011, Japanese, Domestic conference立幅跳びにおける拮抗筋及び二関節筋を考慮した下肢筋力の推定手法の検証Oral presentation
- 日本機械学会シンポジウム:スポーツアンド・ヒューマンダイナミクス2011, 2011, Japanese, Domestic conference短距離走クラウチングスタートにおけるブロッククリアランス技術Oral presentation
- 日本機械学会シンポジウム:スポーツアンド・ヒューマンダイナミクス2011, 2011, Japanese, Domestic conference筋肉の疲労進展を評価する筋疲労モデルの提案Oral presentation
- International Society of Biomechanics 2011, 2011, English, International conferenceValidation of muscle forces during jogging estimated with an ergonomic musculoskeletal modelOral presentation
- 5th Asia-Pacific Congress on Sports Technology, 2011, English, International conferenceDevelopment of an ergonomic musculoskeletal model to estimate muscle forces during vertical jumpingOral presentation
- 2010 Asian Conference on Design and Digital Engineering, 2010, English, International conferenceOptimization of Lifting Posture Based on Motion Analysis Using Musculoskeletal Human Model Considering Bi-articular Muscle FunctionOral presentation
- 8TH CONFERENCE OF THE INTERNATIONAL SPORTS ENGINEERING ASSOCIATION (ISEA), 2010, English, International conferenceA study on improving performance in vertical jump motion considering bi-articular muscle functionPoster presentation
- 4th Asia-Pacific Congress on Sports Technology, Sep. 2009, English, International conferenceLower Limbs Muscular Power In Vertical Jump Estimated By Human Musculo-Skeletal Model Considering Bi-Articular Muscle FunctionOral presentation
- 精密工学会2009年度秋季大会, 2009, Japanese, Domestic conference作業評価に用いる二関節筋を考慮した筋骨格モデルの研究Oral presentation
- 日本機械学会シンポジウム:スポーツアンド・ヒューマンダイナミクス2008, 2008, Japanese, Domestic conference二関節筋を考慮した筋骨格モデルを用いた垂直跳びにおける下肢筋力の推定Oral presentation
- 日本学術振興会, 科学研究費助成事業 基盤研究(C), 基盤研究(C), 神戸大学, Apr. 2022 - Mar. 2025, Principal investigator切削による一品生産の自動化を志向したCAMシステムに関する研究
- 科学研究費補助金/基盤研究(B), Apr. 2018 - Mar. 2021Competitive research funding
- 科学研究費補助金/基盤研究(B), Apr. 2017 - Mar. 2020Competitive research funding
- 学術研究助成基金助成金/若手研究(B), Apr. 2017 - Mar. 2019, Principal investigatorCompetitive research funding
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